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Thermal energy is valuable

Customer-oriented development of heat exchangers requires special knowledge of thermodynamics as well as state-of-the-art laboratory and test equipment. With the support of our R&D departments we are able to offer a wide range of different solutions:

  • We manufacture inner-grooved and outer-finned tubes as well as heat exchangers in different materials and performance categories.
  • Plain copper tubes are made in specially developed surface qualities and in a wide range of dimensions.
  • We offer a variety of products, components and systems. They are tailored to the specific application and have a much higher efficiency than standard material.

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Heat transfer

Therefore, the most important characteristic of heat exchangers must be high efficiency. The aim is to manufacture units with high efficiency and low pressure drop in the most economical way. How this requirement can be met is basically shown by the fundamental equation of heat transfer:

Formel für Wärmetauscher
performance heat exchanger performance
heat transfer coefficient heat transfer coefficient
 heat transfer surface heat transfer surface
 logarithmic mean temperature difference logarithmic mean temperature difference
In the majority of heat transfer problems, the logarithmic mean temperature difference  logarithmic mean temperature difference is a fixed (given) value. Therefore, the only solution is to improve the product (U * A) in order to increase the efficiency of the heat exchanger. The reciprocal of ( U * A) is referred to as overall thermal resistance of the heat exchanger. It must be kept to a minimum in order to achieve the above mentioned aim.
Formel für den Gesamtwärmedurchgangswiderstand
Gesamtwärmedurchgangswiderstand overall thermal resistance
 outside thermal resistance outside thermal resistance
 thermal resistance (wall) thermal resistance (wall)
 inside thermal resistance inside thermal resistance
 outside, inside heat transfer coefficient outside, inside heat transfer coefficient
 tube wall thickness tube wall thickness
 thermal conductivity thermal conductivity

The following design rules can be derived:

• Use thin-wall tubes made of materials with good thermal conductivity, for example, copper or aluminium materials
• Reduce thermal resistance through increase of heat transfer surfaces Wärmeübergangsflächen and/or reduction of Wärmeübergangsflächen; this means use tubes with outside and/or inside structures
• Reduce thermal resistance through special surface structures, thus increasing the outer Wärmeübergangskoeffizienten and/or inner Wärmeübergangskoeffizientenheat transfer coefficient

Depending on the type of heat exchanger, the heat transfer coefficients may vary considerably on both sides of a tube which makes different types of finned tubes necessary. Based on this finding, we have developed tubes with structures on the outside, inside and on both sides in the last few decades.

Current metal prices

Officials (Prompt) of 02/03/2012
Cu (Settlement) 8,320.00 in USD / t
Zn (Settlement) 2,088.00 in USD / t
EUR (Bid) 1.31270 USD
All details and charts

Insights

Case studies show you what we are aiming for, how we are working and what we have already been able to achieve.

Wieland Thermal Solutions (PDF, 0.5 MB)

How Wieland produces tubes?


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